{"id":5672,"date":"2026-08-31T15:07:09","date_gmt":"2026-08-31T13:07:09","guid":{"rendered":"https:\/\/www.cladescomposites.com\/?p=5672"},"modified":"2026-08-31T15:07:09","modified_gmt":"2026-08-31T13:07:09","slug":"demolding-in-tire-vulcanization","status":"publish","type":"post","link":"https:\/\/www.cladescomposites.com\/en\/demolding-in-tire-vulcanization\/","title":{"rendered":"Tyre vulcanisation mould release: less transfer, less build-up and greater mould protection"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"5672\" class=\"elementor elementor-5672 elementor-5663\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-ab033b1 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"ab033b1\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-782f3d39\" data-id=\"782f3d39\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-3c7b144b elementor-widget elementor-widget-image\" data-id=\"3c7b144b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1920\" height=\"699\" src=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/tire-rubber-clades-en.jpg\" class=\"attachment-full size-full wp-image-5661\" alt=\"Demolding in tire vulcanization\" srcset=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/tire-rubber-clades-en.jpg 1920w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/tire-rubber-clades-en-300x109.jpg 300w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/tire-rubber-clades-en-1024x373.jpg 1024w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/tire-rubber-clades-en-768x280.jpg 768w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/tire-rubber-clades-en-1536x559.jpg 1536w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-b7fc255 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"b7fc255\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-7e52c1b9\" data-id=\"7e52c1b9\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-597245c2 elementor-widget elementor-widget-heading\" data-id=\"597245c2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Tyre vulcanisation mould release: less transfer, less build-up and greater mould protection.<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8634309 elementor-widget elementor-widget-text-editor\" data-id=\"8634309\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In tyre manufacturing, mould release should not be understood solely as the stage in which the vulcanised part is separated from the mould.<\/p><p>In intensive production processes, the release system has a direct influence on critical factors such as cleaning frequency, mould surface condition, part contamination, cycle-to-cycle stability and, ultimately, press productivity.<\/p><p>For this reason, assessing a release agent solely on its initial release capability provides an incomplete picture.<\/p><p><strong>The really important question is:<\/strong><\/p><p><strong>How do the mould, the release agent and the tyre surface behave after multiple vulcanisation cycles?<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-322bd11 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"322bd11\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-26ad44d\" data-id=\"26ad44d\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-196b3ba elementor-widget elementor-widget-heading\" data-id=\"196b3ba\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The mould is also part of the process.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8f62147 elementor-widget elementor-widget-text-editor\" data-id=\"8f62147\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Moulds used in tyre manufacturing operate continuously under demanding conditions of temperature, pressure and contact with complex rubber compounds.<\/p><p>During vulcanisation cycles, residues originating both from the compound itself and from the release system used can accumulate on the surface.<\/p><p>The type of release agent can affect:<\/p><ul><li>ease of tyre removal<\/li><li>definition of tread patterns and geometries<\/li><li>surface uniformity<\/li><li>cleaning frequency<\/li><li>effective mould availability<\/li><li>mould preservation during periods of inactivity<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-65ef04e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"65ef04e\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-811a3fa\" data-id=\"811a3fa\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-a49b255 elementor-widget elementor-widget-heading\" data-id=\"a49b255\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Conventional silicones: good release capability, but low durability and residue build-up.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f6c5d3f elementor-widget elementor-widget-text-editor\" data-id=\"f6c5d3f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In many tyre manufacturing processes, traditional silicone-based systems are still used.<\/p><p>These products provide release capability, but they operate as <strong>non-permanent systems<\/strong>, which means they require more frequent application.<\/p><p>Each new application introduces an additional amount of product into the process.<\/p><p>This can result in:<\/p><ul><li>higher consumption, up to four times greater<\/li><li>more frequent reapplication<\/li><li>greater product transfer to the part<\/li><li>progressive build-up on the mould<\/li><li>deposit formation<\/li><li>greater need for subsequent cleaning of the tyre<\/li><\/ul><p>In contrast, <strong>ABABOL semi-permanent systems<\/strong> are designed to form an invisible microstructure that remains stable and functional over multiple cycles.<\/p><p>The difference does not lie solely in the number of releases or in how easily the tyre can be removed.<\/p><p>It also lies in the amount of product required to keep the process stable.<\/p><p>Conventional silicones provide coverage levels of around <strong>10\u201315 m\u00b2\/L<\/strong>, whereas ABABOL semi-permanent systems can reach <strong>up to 45\u201350 m\u00b2\/L<\/strong>, depending on application conditions, mould geometry and the vulcanisation process. This represents an important difference in terms of efficiency.<\/p><p><strong>The real benefit is not simply using fewer litres or applying less product, but minimising transfer compared with conventional silicones and reducing build-up on both the mould and the part.<\/strong><\/p><p><strong>One of the most important factors in tyre vulcanisation is the transfer of the release agent.<\/strong><\/p><p>Conventional silicone systems, because of their lower durability, higher amount of product per square metre and need for frequent reapplication, have a greater tendency to transfer and accumulate on the surfaces involved in the process.<\/p><p>This build-up can contribute to:<\/p><ul><li>formation of deposits on the mould<\/li><li>surface contamination of the tyre<\/li><li>risks during the first hours of tyre use<\/li><li>progressive loss of cycle-to-cycle stability<\/li><\/ul><p>ABABOL semi-permanent systems are formulated to work with <strong>minimal transfer<\/strong>, maintaining a functional film on the mould for a greater number of cycles.<\/p><p>The objective is to reduce both the amount of product that migrates and the amount that ultimately accumulates.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-a06a0f8 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"a06a0f8\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-6377af2\" data-id=\"6377af2\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-ab53757 elementor-widget elementor-widget-heading\" data-id=\"ab53757\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">When the release agent changes the appearance of the tyre.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ea795a8 elementor-widget elementor-widget-text-editor\" data-id=\"ea795a8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In addition to silicones, the rubber industry traditionally uses formulations containing functional solids such as:<\/p><ul><li>mica<\/li><li>talc<\/li><li>stearates<\/li><li>other minerals or lubricating agents<\/li><\/ul><p>These materials may improve certain release properties, but they can also transfer to the tyre.<\/p><p>One of the most problematic effects is the so-called <strong>pearlescent effect<\/strong>, particularly associated with formulations containing mica.<\/p><p>When these particles are deposited on the tyre surface, they can visually alter its finish and colour.<\/p><p>This may make additional operations necessary, including:<\/p><ul><li>cleaning<\/li><li>washing<\/li><li>surface conditioning<\/li><\/ul><p>From a production perspective, these operations represent an additional cost for the tyre manufacturing process.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c4cf304 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c4cf304\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-6036753\" data-id=\"6036753\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-35cf8ad elementor-widget elementor-widget-heading\" data-id=\"35cf8ad\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Mica-free ABABOL technology.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-69ffae7 elementor-widget elementor-widget-text-editor\" data-id=\"69ffae7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The technology developed by ABABOL addresses this issue through a proprietary system based on <strong>graphite<\/strong>, avoiding the use of mica.<\/p><p>Through a <strong>proprietary patented process<\/strong>, ABABOL semi-permanent systems use graphite as a functional solid.<\/p><p>Graphite provides the necessary lubrication and release properties without generating the characteristic pearlescent effect associated with mica.<\/p><p>This difference is particularly relevant in tyre manufacturing.<\/p><p>The objective is to facilitate mould release without changing the appearance of the part.<\/p><p>The use of graphite therefore helps to:<\/p><ul><li>avoid the pearlescent effect associated with mica<\/li><li>preserve the tyre&#8217;s original colour<\/li><li>minimise visual alteration of the surface<\/li><li>reduce the need for subsequent washing<\/li><li>reduce additional conditioning operations<\/li><\/ul><p>This means <strong>releasing the tyre without introducing a new cleaning stage caused by the release agent itself.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-3b9b7c4 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"3b9b7c4\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-2c98405\" data-id=\"2c98405\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9610749 elementor-widget elementor-widget-image\" data-id=\"9610749\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1663\" height=\"768\" src=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-1.jpg\" class=\"attachment-full size-full wp-image-5655\" alt=\"Desmoldeo en la vulcanizaci\u00f3n de neum\u00e1ticos\" srcset=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-1.jpg 1663w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-1-300x139.jpg 300w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-1-1024x473.jpg 1024w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-1-768x355.jpg 768w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-1-1536x709.jpg 1536w\" sizes=\"(max-width: 1663px) 100vw, 1663px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-baf64df elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"baf64df\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-f3d6a53\" data-id=\"f3d6a53\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-47318f0 elementor-widget elementor-widget-heading\" data-id=\"47318f0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The problem of mould oxidation.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bdacb91 elementor-widget elementor-widget-text-editor\" data-id=\"bdacb91\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>When a metal mould is exposed to certain environmental conditions, oxidation or surface corrosion can occur relatively easily.<\/p><p>This can progressively affect:<\/p><ul><li>surface finish<\/li><li>release behaviour<\/li><li>adhesion between rubber and mould<\/li><li>residue build-up<\/li><li>tooling service life<\/li><\/ul><p>For this reason, an advanced mould release system should perform an additional function: <strong>protect the mould<\/strong>.<\/p><p>ABABOL systems developed for these applications include <strong>anti-corrosion protection<\/strong>, helping to preserve the metal surface after cleaning and during subsequent cycles.<\/p><p>This protection helps reduce progressive mould deterioration and improves its conditions for reuse.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-b9e820a elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"b9e820a\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-e71e950\" data-id=\"e71e950\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-1a357e3 elementor-widget elementor-widget-heading\" data-id=\"1a357e3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Mould cleaning without mechanical aggression.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ba58466 elementor-widget elementor-widget-text-editor\" data-id=\"ba58466\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Mould cleaning is unavoidable in any vulcanisation process.<\/p><p>The issue is not only how often the mould is cleaned, but <strong>how it is cleaned<\/strong>.<\/p><p>Methods that are too aggressive may remove residues, but they can also affect the mould surface itself.<\/p><p>This is particularly critical in precision moulds, where engravings, channels, geometries and finishes must be maintained over long production periods.<\/p><p>In this context, <strong>ABABOL Dry Cleaner<\/strong> enables cleaning by spray-gun application, avoiding abrasive procedures that may damage the mould.<\/p><p>It can be used on metal moulds, including steel and aluminium applications, helping to remove residues without progressively degrading the surface.<\/p><p>The result is greater mould reusability and less damage associated with periodic cleaning operations.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c8d9c42 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c8d9c42\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-4150109\" data-id=\"4150109\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-64e5edb elementor-widget elementor-widget-heading\" data-id=\"64e5edb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Less cleaning thanks to a semi-permanent system.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5095431 elementor-widget elementor-widget-text-editor\" data-id=\"5095431\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The purpose of semi-permanent technology is not to eliminate maintenance completely. The objective is to <strong>reduce how frequently the mould needs intervention<\/strong>.<\/p><p>If the release agent:<\/p><ul><li>remains effective for more cycles<\/li><li>provides lower transfer<\/li><li>minimises build-up<\/li><li>avoids pearlescent residues<\/li><li>protects against corrosion<\/li><\/ul><p>the need for cleaning can be significantly reduced compared with conventional systems requiring frequent application.<\/p><p>And every cleaning operation avoided means:<\/p><ul><li>less downtime<\/li><li>less mould handling<\/li><li>less surface aggression<\/li><li>lower cleaning product consumption<\/li><li>greater press availability<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-859d5f9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"859d5f9\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-70ff2f4\" data-id=\"70ff2f4\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9f4c7ec elementor-widget elementor-widget-heading\" data-id=\"9f4c7ec\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The real cost is not the price per litre.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ce70058 elementor-widget elementor-widget-text-editor\" data-id=\"ce70058\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In industrial tyre manufacturing, comparing products solely by their price per litre can be misleading.<\/p><p>The relevant parameter should be the <strong>total mould release cost per tyre produced<\/strong>.<\/p><p>To calculate this correctly, the following factors should be considered:<\/p><ul><li>surface area treated per litre<\/li><li>application frequency<\/li><li>number of cycles between applications<\/li><li>amount of product transferred<\/li><li>mould build-up<\/li><li>cleaning frequency<\/li><li>need for subsequent washing of the tyre<\/li><li>press downtime<\/li><li>mould service life<\/li><li>product consumption<\/li><li>process stability<\/li><\/ul><p>From this perspective, the difference between a conventional silicone-based system and a semi-permanent system can be considerable.<\/p><p>A conventional non-permanent silicone may provide coverage of around <strong>10 m\u00b2\/L<\/strong> and require frequent applications.<\/p><p>An ABABOL semi-permanent system can reach <strong>up to 50 m\u00b2\/L<\/strong>, remain functional over multiple cycles and operate with minimal transfer.<\/p><p><strong>As a result: less product applied, less product transferred, less mould build-up and fewer interventions.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-77e3997 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"77e3997\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-5d5ec8c\" data-id=\"5d5ec8c\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-a4610ed elementor-widget elementor-widget-image\" data-id=\"a4610ed\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1663\" height=\"768\" src=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-2.jpg\" class=\"attachment-full size-full wp-image-5658\" alt=\"Desmoldeo en la vulcanizaci\u00f3n de neum\u00e1ticos\" srcset=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-2.jpg 1663w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-2-300x139.jpg 300w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-2-1024x473.jpg 1024w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-2-768x355.jpg 768w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/08\/neumaticos-caucho-2-1536x709.jpg 1536w\" sizes=\"(max-width: 1663px) 100vw, 1663px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-f4d978e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"f4d978e\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-453d5c9\" data-id=\"453d5c9\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-59987e2 elementor-widget elementor-widget-heading\" data-id=\"59987e2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">A mould release strategy specifically designed for tyre manufacturing.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c90c245 elementor-widget elementor-widget-text-editor\" data-id=\"c90c245\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>ABABOL technology approaches the process through four complementary areas.<\/p><ul><li><strong>Mould release.<\/strong><\/li><\/ul><p style=\"padding-left: 40px;\">High-coverage semi-permanent systems with greater durability than conventional silicone systems.<\/p><p style=\"padding-left: 40px;\">They enable faster and easier mould release compared with conventional systems.<\/p><ul><li><strong>Transfer.<\/strong><\/li><\/ul><p style=\"padding-left: 40px;\">A film designed to operate with minimal transfer, reducing release-agent build-up on the mould and contamination of the tyre.<\/p><ul><li><strong>Tyre surface.<\/strong><\/li><\/ul><p style=\"padding-left: 40px;\">For processes requiring the lubricating effect provided by certain fillers such as mica, talc, stearates and others, our graphite-based technology avoids the pearlescent effect and helps preserve the original colour of the rubber.<\/p><ul><li><strong>Mould protection and maintenance.<\/strong><\/li><\/ul><p style=\"padding-left: 40px;\">Anti-corrosion protection and specific solutions such as ABABOL Dry Cleaner for cleaning operations while minimising damage to steel and aluminium moulds.<\/p><p><strong>The objective of ABABOL semi-permanent systems is to ensure that the tyre comes out clean, residue build-up on the mould is minimised, the press requires fewer interventions and the vulcanisation process remains stable for the greatest possible number of cycles, thereby achieving maximum profitability in the production process.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-eea36c5 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"eea36c5\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-3728530\" data-id=\"3728530\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7ba3724 elementor-widget elementor-widget-heading\" data-id=\"7ba3724\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Do you want to optimise mould release in your tyre manufacturing process?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c6c8a9d elementor-widget elementor-widget-text-editor\" data-id=\"c6c8a9d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Our technical team can analyse your current mould release process and recommend the most suitable ABABOL system for your application.<\/p><p><strong>Less transfer. Less mould build-up. Longer cleaning intervals. Greater process stability.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5e0cd2f elementor-align-center elementor-widget elementor-widget-the7_button_widget\" data-id=\"5e0cd2f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"the7_button_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-button-wrapper\"><a href=\"\/en\/contact\/\" class=\"box-button elementor-button elementor-size-xs\">Contact our technical team<i aria-hidden=\"true\" class=\"elementor-button-icon fas fa-arrow-alt-circle-right\"><\/i><\/a><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Discover how ABABOL semi-permanent release agents reduce transfer, residue build-up and cleaning while protecting moulds during tyre vulcanisation.<\/p>\n","protected":false},"author":3,"featured_media":5660,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[47,40],"tags":[],"class_list":["post-5672","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-moulds","category-ababol-products-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Tyre mould release: efficiency and mould protection | Clades Composites<\/title>\n<meta name=\"description\" content=\"Discover how ABABOL semi-permanent release agents reduce transfer, residue build-up and cleaning while protecting moulds during tyre vulcanisation.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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