{"id":6017,"date":"2026-11-13T16:05:10","date_gmt":"2026-11-13T15:05:10","guid":{"rendered":"https:\/\/www.cladescomposites.com\/?p=6017"},"modified":"2026-11-13T16:05:10","modified_gmt":"2026-11-13T15:05:10","slug":"recycled-rubber-demoulding-case-study","status":"publish","type":"post","link":"https:\/\/www.cladescomposites.com\/en\/recycled-rubber-demoulding-case-study\/","title":{"rendered":"Success Story: 100% Recycled Rubber Moulding"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"6017\" class=\"elementor elementor-6017 elementor-6012\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-ab033b1 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"ab033b1\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-782f3d39\" data-id=\"782f3d39\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-3c7b144b elementor-widget elementor-widget-image\" data-id=\"3c7b144b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"980\" height=\"357\" src=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/rubber-release-agent-clades-composites-case-study.jpg\" class=\"attachment-full size-full wp-image-6004\" alt=\"Success story involving rubber release agents - Clades Composites\" srcset=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/rubber-release-agent-clades-composites-case-study.jpg 980w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/rubber-release-agent-clades-composites-case-study-300x109.jpg 300w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/rubber-release-agent-clades-composites-case-study-768x280.jpg 768w\" sizes=\"(max-width: 980px) 100vw, 980px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-b7fc255 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"b7fc255\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-7e52c1b9\" data-id=\"7e52c1b9\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-597245c2 elementor-widget elementor-widget-heading\" data-id=\"597245c2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Success Story: 100% Recycled Rubber Moulding.<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cf53f46 elementor-widget elementor-widget-heading\" data-id=\"cf53f46\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Is a PTFE-coated mould enough to ensure efficient demoulding in the rubber industry?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8634309 elementor-widget elementor-widget-text-editor\" data-id=\"8634309\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>PTFE (Teflon) coatings are widely used in rubber moulds. Their non-stick properties make part removal easier, reduce residue build-up and help extend the intervals between mould cleaning operations.<\/p><p>However, they are not always sufficient. Their performance depends on the rubber compound and processing conditions. Formulations containing certain abrasive fillers can accelerate coating wear, and some applications still require additional release agents.<\/p><p>This was the starting point for a series of technical trials carried out with our partner in Portugal, at a manufacturer specialising in 100% recycled rubber products, ranging from small components to large moulded parts.<\/p><p>The customer used PTFE-coated moulds on the lower surface and applied silicone release spray to the upper surface before every demoulding cycle.<\/p><p><strong>Our objective was to reduce the frequency of application without compromising part quality.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-3b9b7c4 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"3b9b7c4\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-2c98405\" data-id=\"2c98405\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9610749 elementor-widget elementor-widget-image\" data-id=\"9610749\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"980\" height=\"600\" src=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/desmoldeo-caucho-fase-1.jpg\" class=\"attachment-full size-full wp-image-6007\" alt=\"Desmoldeo de caucho - Fase 1\" srcset=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/desmoldeo-caucho-fase-1.jpg 980w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/desmoldeo-caucho-fase-1-300x184.jpg 300w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/desmoldeo-caucho-fase-1-768x470.jpg 768w\" sizes=\"(max-width: 980px) 100vw, 980px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-322bd11 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"322bd11\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-26ad44d\" data-id=\"26ad44d\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-196b3ba elementor-widget elementor-widget-heading\" data-id=\"196b3ba\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">First trial.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8f62147 elementor-widget elementor-widget-text-editor\" data-id=\"8f62147\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>We removed the PTFE coating and treated the mould with ABABOL C (cleaner), ABABOL SHP (sealer) and three coats of ABABOL G (release agent).<\/p><p>The parts were successfully demoulded, but the results did not meet the quality targets we had set for the new release system. Further adjustments were needed.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-a06a0f8 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"a06a0f8\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-6377af2\" data-id=\"6377af2\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-ab53757 elementor-widget elementor-widget-heading\" data-id=\"ab53757\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Second trial.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ea795a8 elementor-widget elementor-widget-text-editor\" data-id=\"ea795a8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>After evaluating the results, we decided to retain the PTFE coating on the lower part of the mould and focus on improving release performance on the upper surface.<\/p><p>The objective remained the same: achieve more demoulding cycles per application, even if this meant keeping the existing non-stick coating.<\/p><p>We replaced the silicone spray with our semi-permanent release agent, <strong>ABABOL TOT SS<\/strong>.<\/p><p><strong>The result: 18 consecutive demoulding cycles from a single application.<\/strong><\/p><ul><li>Lower release agent consumption and reduced aerosol use.<\/li><li>Fewer product applications during production.<\/li><li>Less need for intervention between moulding cycles.<\/li><li>Better use of the existing non-stick coating.<\/li><\/ul><p>The trials confirmed that, for this particular application, retaining the PTFE coating and changing the release agent on the upper surface delivered better results than replacing the entire release system.<\/p><p>This experience reflects how we work at Clades Composites: conducting trials under real production conditions and adapting our solutions to the specific requirements of each process.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-184b7d8 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"184b7d8\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-3ef79c5\" data-id=\"3ef79c5\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-e08e6e3 elementor-widget elementor-widget-image\" data-id=\"e08e6e3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"980\" height=\"600\" src=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/desmoldeo-caucho-fase-2.jpg\" class=\"attachment-full size-full wp-image-6010\" alt=\"Desmoldeo de caucho - Fase 1\" srcset=\"https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/desmoldeo-caucho-fase-2.jpg 980w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/desmoldeo-caucho-fase-2-300x184.jpg 300w, https:\/\/www.cladescomposites.com\/wp-content\/uploads\/2026\/11\/desmoldeo-caucho-fase-2-768x470.jpg 768w\" sizes=\"(max-width: 980px) 100vw, 980px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-eea36c5 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"eea36c5\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-3728530\" data-id=\"3728530\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c6c8a9d elementor-widget elementor-widget-text-editor\" data-id=\"c6c8a9d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Clades Composites | Development and manufacturing of technical solutions for industrial processes.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-47d79ab elementor-align-center elementor-widget elementor-widget-the7_button_widget\" data-id=\"47d79ab\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"the7_button_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-button-wrapper\"><a href=\"\/en\/contact\/\" class=\"box-button elementor-button elementor-size-xs\">Contact our technical team<i aria-hidden=\"true\" class=\"elementor-button-icon fas fa-arrow-alt-circle-right\"><\/i><\/a><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Recycled rubber moulding case study: 18 release cycles with one application of ABABOL TOT SS, retaining the PTFE coating and reducing silicone spray use.<\/p>\n","protected":false},"author":3,"featured_media":6004,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[47,40],"tags":[],"class_list":["post-6017","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-moulds","category-ababol-products-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - 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