Semi-permanent Release Agents for the Polyurethane Industry.
The polyurethane industry faces a recurring problem that affects both productivity and the quality of the final products: the use of traditional release waxes. Although these waxes have been a common solution for decades, their drawbacks have become increasingly evident. What are these challenges and how can Ababol products offer a definitive solution? Join us to find out.
Problems with Traditional Release Waxes.
- Build-up and stains on the molds: Release waxes tend to build up on the surface of the mold, generating residues that hinder the demolding process. This not only affects the quality of the parts produced, but also increases the maintenance required to clean the molds.
- Transfer of residues to the parts: Wax residues not only remain in the molds, but are also transferred to the parts. This requires additional cleaning using very aggressive chemicals, such as methylene chloride, which is harmful to the environment and workers.
- Frequent and expensive application: Wax must be applied constantly to ensure its effectiveness, which represents a significant expenditure of time, effort and money. This repetitive process reduces production efficiency and increases costs.
The Solution: Ababol Products for Polyurethane Release.
At Clades Composites we understand these challenges and have developed a comprehensive solution that optimizes the release process in the polyurethane industry. Ababol products, both cleaners and release agents, are designed to address and solve the problems associated with traditional diluted waxes.
1. Deep cleaning with Dry Cleaner.
Before applying any semi-permanent release agent, it is crucial that the mold is completely clean. Ababol Dry Cleaner removes all impurities and residues accumulated in the molds, leaving the surface in optimal conditions for production processes. This is a dry cleaner (powder) that is sprayed onto the mould using a pressure gun. It is environmentally friendly, easy to use and reusable. To remove any traces of Ababol Dry Cleaner, it is recommended to apply Ababol CD afterwards with a clean cloth. This will ensure that the mould is completely clean.
A good initial cleaning ensures that the release agents offer their maximum performance.
Technician removing rust and dirt from a metal surface with Ababol Dry Cleaner. Keep your moulds clean in the easiest way.
2. Semi-permanent sealer.
After cleaning the mold, we always recommend applying a sealant. Ababol SHP High-Performance Sealant closes the mold’s surface micropores, sometimes invisible to the human eye, which can make demolding the final product difficult. Using a sealant also increases the effectiveness of the release agent. It is applied once and lasts for several months until the mold is cleaned again.
3. High-performance semi-permanent release agents.
Ababol release agents are semi-permanent, which means that they require much more spaced applications compared to traditional waxes. This significantly improves the production process, reducing the time and resources dedicated to mould maintenance. Furthermore, its uniform application minimises the risk of defects in the final parts.
Ababol G release agent. For the polyurethane industry we especially recommend Ababol G, a solvent-free release agent with a high degree of lubricity and non-stick properties. It can be applied either manually or with a spray gun and has very low transfer to the part. Contact us to assess your particular case.
4. Goodbye to the accumulation of residues.
With Ababol products, the problem of the accumulation of residues in moulds and parts does not occur. Its formulation prevents the formation of residues in moulds, improving the quality of parts and reducing the need for constant cleaning. This translates into significant savings of time and money in the medium and long term.
5. Sustainable objective.
Ababol mould products are environmentally friendly and safe to handle.
Key Benefits of Ababol Products:
- Greater production efficiency: Less need for maintenance and application.
- Superior quality: Molds and parts without waste or defects.
- Cost savings: Less product quantity and less need to reapply.
- Sustainability: Eco-friendly formulations and less dependence on aggressive chemicals.
Therefore, Ababol semi-permanent release agents and Dry Cleaner represent a revolution in the polyurethane industry. By eliminating the problems associated with traditional waxes and optimizing demolding processes, our products allow companies to improve their productivity, reduce costs and guarantee the life of the mold and the finish on the final part. They are currently used in the market with high performance.
At Clades Composites we are committed to offering innovative solutions that drive efficiency and sustainability.